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The first two steps in this process can be automated, but the last two involve a more hands-on approach that revolve around physically repairing the problem and investigating further into what could be the root cause. Solve the root cause issue with investigation tactics.Pinpoint errors or abnormalities within products.JikodaĪ simple and fast explanation of Jikoda is “automation with a human touch.” Jikoda is an important Lean strategy that TPS uses for the following four steps: Aside from the above principles that the Toyota way is built upon, TPS also relies on two other primary concepts: Jikoda and JIT production. When implemented properly, TPS and its corresponding fourteen principles, can have a positive impact on the entire manufacturing process. Staying true to additional Lean techniques such as Kaizen, Six Sigma, Kanban, and the Shingo method will only benefit the business in their quest for continuous improvements. Make sure to explore all possible alternatives before coming to a consensus on the final decision. Make educated decisions but implement changes quickly.Taking a trip to the factory floor to converse with workers reveals opportunities for improvements. Observe and reflect for improvements by using techniques such as Gemba.Respect all suppliers and stakeholders as they are an extension of the business.Develop excellent people and teams to create a stable company culture.A leader is a role model for everyone else working in the facility, which in turn positively affects the established company culture. Teach leaders to live and pass on the TPS philosophy.The point here is to use technology to support those who are working rather than replacing people with technology. Use visual tools to indicate special procedures, warn employees of dangerous conditions, and to create a more organized workspace.This works to eliminate any confusion and boosts efforts for continuous improvement. Standardize workplace tasks to give employees a reliable job method.This will help create quality product the first time around.

Build a positive company culture that assists the company with fixing problems as soon as they occur.Level the workload to prevent burnout, this is referred to as heijunka or “work like a tortoise, not the hare.”.This is the basic idea of Just-in-Time production as it reduces inventory and enables the company to satisfy the customer’s demands.

Avoid overproduction with pull systems.

This in turn will help to bring production problems into view.

Implement a long-term philosophy even if it sacrifices short-term financial goals of the company.

Each of the following fourteen principles are integral to the success of the Toyota Production System: To understand TPS, it is important to learn about the principles used in this system. No matter the type of facility being run, learning about TPS can help inspire innovation and prepare a company to implement a variety of workplace improvements. TPS is recognized as one of the major contributors to the development of Lean manufacturing and many other Lean concepts that people are familiar with today. Today, Toyota is recognized as a leader in the auto manufacturing industry, and most other manufacturers use the Toyota Production System at least in some fashion. Japanese industrial engineers Taiichi Ohno and Eiji Toyoda are the two primary individuals credited with the development of this system. Applying the Toyota Production System into any business model makes for “living” in that metaphorical house better for those within the organization. TPS is made to achieve the same goals regarding updating old and worn-out systems for ones that are new and improved. A well-made home often still has to undergo renovations as time passes whether that be because of outdated materials or broken appliances. Whenever learning about TPS, it’s common to visually depict the system as a house. The system helps bring improved organization efforts to a facility, reduces waste, and can improve the bottom line of companies that choose to adopt it. However, it has been modified to work with other manufacturing outlets and businesses as well.

Developed by the Japanese auto manufacturing company Toyota, this Lean method has a special focus on auto manufacturing. The Toyota Production System, also referred to as TPS, is a strategy that helps organize the manufacturing and logistical aspects of a business. History of the Toyota Production System.